1. General Description
Material Handling Racks shall be designed for safe storage and handling of materials in warehouses, factories, and distribution centers. Racks must provide high load-bearing capacity, structural stability, and ease of access.
2. Type of Racks (Specify as Required)
Selective Pallet Racks
Heavy Duty Storage Racks
Medium Duty Racks
Cantilever Racks
Drive-in / Drive-through Racks
Mobile Compactor Racks
Mezzanine Floor Racks
Slotted Angle Racks
FIFO / Flow Racks
3. Design Requirements
3.1 Load Capacity
Unit Load Capacity: ___ kg per pallet / level
UDL Capacity per Level: ___ kg
Total Bay Load Capacity: ___ kg
Designed with minimum 1.5 safety factor
Designed as per IS 800 / FEM / RMI standards
3.2 Dimensions (Typical Customizable)
Height: 2000 mm 12000 mm
Depth: 600 mm 1500 mm
Length (Bay Width): 1800 mm 3600 mm
No. of Levels: 26 (as required)
4. Material Specifications
Upright Frames
Material: High tensile steel (CRCA / HR Steel)
Thickness: 1.6 mm 3.0 mm (as per load requirement)
Profile: Roll-formed with perforations at 50 mm pitch
Beams
Box beam / Step beam construction
Thickness: 1.5 mm 2.5 mm
Locking mechanism with safety pin
Shelves (If applicable)
MS Sheet / Wire mesh decking
Thickness: 1.0 mm 2.0 mm
5. Surface Finish
Pre-treatment: 7 Tank process (Degreasing, Phosphating)
Finish: Powder Coated (Epoxy Polyester)
Coating Thickness: 6080 microns
Standard Colors:
Uprights: Blue / Orange
Beams: Orange / Yellow
6. Anchoring & Stability
Floor anchoring bolts (M10 / M12 anchor bolts)
Base plates with gusset reinforcement
Anti-collapse safety locks
Row spacers (for back-to-back racks)
7. Safety Features
Beam safety locks
Load capacity signage
Corner guards & up